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91
Rohloff Internal Hub Gears / Re: ?oil leak
« Last post by swayzak on December 10, 2025, 08:44:07 AM »
Thanks for that - reassuring!

After further inspection this morning, I found v similar black watery fluid underneath the Ex-box so suspect the "leak" was coming from here (not the port on the main hub

However whilst investigating this I stupidly put the shifter in gear 1 (not 14) before detaching the ex-box and cleaning it a bit

Now it won't reattach properly - how do I realign things to gear 14 so I can attach it back correctly?

Can I push the ex box on as far as possible then use shifter to move the ex-box to gear 14? Or do I need to use a spanner on the ex-box?
92
Rohloff Internal Hub Gears / Re: ?oil leak
« Last post by Andre Jute on December 10, 2025, 08:07:58 AM »
When my hub was new, I had a frightful moment when there was what appeared to be a pool of oil underneath it. If I'd been living near the supplier or the manufacturer of the bike, I would have delivered it back to them that day with a rocket and a demand they fix it at their own expense. Fortunately for my dignity, I live in Ireland and there was no instant means available to return the bike to Germany.

On investigation over several occurrences of the disturbing event, I noticed a preponderance of water and very little oil in the small pool. Since the hub had not been submerged, I started wondering about environmental factors. The bike was standing in a passageway in my town house, near an outside door of wood but a large half-circle of glass over the door, causing the bike to be alternatively in sunlight -- it was a pretty hot summer shading into a muggy autumn -- and colder shadow. Cycles of heat and cold could account for a small pool of water on the stone floor. We also saw it in the winter, when the heating goes off at night.

In those days I filled with the recommended 25ml of Rohloff's own All Seasons Oil.

Someone on the forum mentioned to someone else in another matter that the Rohloff vent is through the axle.

So here I then had two facts which together would account for a pool of water with a little oil in it.

Over time, as I understood more and more about Herr Rohloff's extreme devotion to the Engineer's Religion, also called Cover Your Ass, which in this case was practically expressed as, "12ml in the hub is enough for me, but thee are required to put in 25ml."

I filled with less and less oil and eventually the problem disappeared when I got down to filling with 16ml of oil. It's years since I last saw evidence of the "leak". These days I fill with 14ml to allow for spillage because measuring and inserting the permitted 12ml isn't a certain procedure in domestic conditions when you don't have the hub on a bench before you.

*****

It is a well known fact that once the gears inside a Rohloff box are coated with the correct oil, it's good to go until the next service interval at 5000km/3000m or one year, whichever comes first. Extra oil swishing around is superfluous.

*****

My advice is therefore not to panic, to perform a full service with 14ml of Four Seasons Oil, ending with fitting a new stud in the Rohloff oil port, and to watch whether anything comes back out in the next few days.

*****

You must take your own counsel with an expensive hub, but I would not hesitate so soon after putting fresh oil in the hub, if waiting for a service kit or stud to arrive, to ride the bike as long as the piece of tape PH advises is across the port (more to keep dust out and stop oil getting on the braking band of the rim, than to protect the gears against running dry). The logic here is that even the Cleaning Oil is actually also a running oil, specifically for very cold ambient conditions, and some of that, plus some of the All Seasons Oil that you put in, will be sticking to the gears.

Good luck.
93
Rohloff Internal Hub Gears / Re: ?oil leak
« Last post by Andyb1 on December 10, 2025, 08:07:01 AM »
Can you remember at what position the screw was at when you parked up?
Oil would only leak from it if it was at the bottom.
Could the oily residue be some old oil / flushing oil that remained on the hub or spokes when you drained the hub?

I can remember spilling a little oil onto the hub of a motorbike when I changed the rear bevel oil (moto guzzi with shaft drive) and for ages a little oil would get thrown onto the rim even though there was no leak.
94
Rohloff Internal Hub Gears / Re: ?oil leak
« Last post by swayzak on December 09, 2025, 09:38:59 PM »
I do not understand your post, did you ride your bike and park it at work without the small screw?  If so, a puddle does not surprise me.

No the screw was in (the old screw, with less sealent on it), and fairly tight. I tightened it a bit more (but am aware overtightening is bad)

As I said, the small black pool on the floor beneath the hub seemed more watery than oily, which puzzled me a little...
95
Rohloff Internal Hub Gears / Re: ?oil leak
« Last post by swayzak on December 09, 2025, 09:35:39 PM »
Put a piece of tape, any sort, over the screw after cleaning around it with isopropyl or something similar.  That won't stop any oil leaking, but it'll make it obvious if that's where it's coming from.  I'm skeptical that enough oil would get past the grub screw to form a pool, but you won't know till you investigate further.
How old is the hub?  My oldest one started leaking after about 15 years, but it's very inconsistent, sometimes it was after a long ride, sometimes when I'd just been to the shops, sometimes not for weeks, I tried to be consistent in the way I parked it, but it didn't make any difference. I occasionally think about getting it fixed, but instead just follow the oil change method in the Living With a Rohloff booklet, basically give it a better flush and drain most of the oil back out,  it's been fine doing that for the last 6 years.
It's up to you, but I wouldn't bother doing another oil change till it's due (I'd also not be buying kits, it's a very expensive way to buy what you need) Rohloff themselves say if all the oil were to leak out there's still enough coating the parts to be fine till the next change.

Thanks
96
Rohloff Internal Hub Gears / Re: ?oil leak
« Last post by mickeg on December 09, 2025, 06:06:51 PM »
My hub has always had a bad leak.  I have a side stand for my bike, the bike leans slightly to the left when not in use.  And the leakage appears to come out of the EX box.  I am pretty sure that I have a bad internal seal on my Rohloff.  The exploded diagram shows a seal that keeps oil from leaking into the hollow axle for the quick release skewer.  And my skewer is always covered with oil, thus I suspect that seal is what leaks on mine.

I do not understand your post, did you ride your bike and park it at work without the small screw?  If so, a puddle does not surprise me.

I use blue (removable) threadlocker on my Rohloff oil screws.  On this forum, Dave W. (former employee of SJS) commented that what I was using was oil soluble threadlocker and that I should use something else, but I keep using it anyway.  I often put a piece of black electrical tape over the screw after I change the oil, mainly to keep the screw clean so I do not have grit inside where the Allen key goes.




 
97
Rohloff Internal Hub Gears / Re: ?oil leak
« Last post by PH on December 09, 2025, 02:25:42 PM »
Put a piece of tape, any sort, over the screw after cleaning around it with isopropyl or something similar.  That won't stop any oil leaking, but it'll make it obvious if that's where it's coming from.  I'm skeptical that enough oil would get past the grub screw to form a pool, but you won't know till you investigate further.
How old is the hub?  My oldest one started leaking after about 15 years, but it's very inconsistent, sometimes it was after a long ride, sometimes when I'd just been to the shops, sometimes not for weeks, I tried to be consistent in the way I parked it, but it didn't make any difference. I occasionally think about getting it fixed, but instead just follow the oil change method in the Living With a Rohloff booklet, basically give it a better flush and drain most of the oil back out,  it's been fine doing that for the last 6 years.
It's up to you, but I wouldn't bother doing another oil change till it's due (I'd also not be buying kits, it's a very expensive way to buy what you need) Rohloff themselves say if all the oil were to leak out there's still enough coating the parts to be fine till the next change.
98
Rohloff Internal Hub Gears / Re: ?oil leak
« Last post by swayzak on December 09, 2025, 12:08:53 PM »
Sounds like a leak from the screw - a bit of a coincidence to suddenly get a leak from some other place.

What volume of oil did you put in?   The recommendation used to be 25ml but is now half that.   If you had put in 25ml you may be OK?

I am now using blue hylomar gasket sealant on the plug.  It is a non-setting sealant and seems to work well both as a sealer and to stop the plug undoing, and is easily found in UK.  Obviously clean the plug and hub threads first.

Thanks - I used the volumes (and instructions) provided in the kit from SJS cycles
99
Rohloff Internal Hub Gears / Re: ?oil leak
« Last post by Andyb1 on December 09, 2025, 11:53:45 AM »
Sounds like a leak from the screw - a bit of a coincidence to suddenly get a leak from some other place.

What volume of oil did you put in?   The recommendation used to be 25ml but is now half that.   If you had put in 25ml you may be OK?

I am now using blue hylomar gasket sealant on the plug.  It is a non-setting sealant and seems to work well both as a sealer and to stop the plug undoing, and is easily found in UK.  Obviously clean the plug and hub threads first.
100
Rohloff Internal Hub Gears / ?oil leak
« Last post by swayzak on December 09, 2025, 10:50:36 AM »
Hello

As per my other post re chain slippage, I changed the Rohloff oil at the weekend

Rode it into work today for the first time this week & a small pool of black liquid gathered under the back wheel (noticed by a colleague about an hour afer I arrived)

Thing is I lost both new & old grub screws during the oil change (I find it quite fiddly putting them back in, and my eye sight is not what it used to be)

I then found the old one (which had a small amount of sealant on it) so had to use that

So I suspect this was insufficent & the black pool was an oil leak (although it didn't seem particularly oily when I cleaned it up) :(

How critical is the quantity of sealant in preventing Rohloff leaks?

I have purchased replacement kit so the hub should be nice and clean after a 2nd change in 7 days!
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