I recently flew back from Istanbul after a long tour through Europe. I spoke to other cycle tourists on the road about flying with a bike, and one guy from the Basque Region advised me to first carefully check all the airlines baggage policies that fly to your destination.
Choose the airline on how bike friendly they are. He had flown several times to and from Central America and said he had good experiences with British Airways.
I booked my return flight with British Airways as he recommended. I had my 20kg-ish Raven Tour, four full panniers (including all camping gear), handlebar bag and Ortlieb rack pack. British Airways treats a bike in a box as a normal piece of luggage (as long as it is within bike box dimensions and the 23kg weight limitation). Also the ticket price
included one piece of hold baggage! So that was the bike sorted.
I pre-booked an additional 23kg for £40 on-line prior to the flights for my panniers. The rack pack and handlebar bag were taken on as cabin baggage. My route was Istanbul to London Heathrow and then a second flight to Edinburgh. British Airways charged only one £40 fee for both flights. Interestingly they also allow 2 cabin bags each with a maximum weight of 23kg! Size restrictions obviously apply.
Other airlines charged for each piece of baggage (no free 23kg), charged more for a bicycle, and charged for each segment of the flight.
I was very happy with the flights, and there were no signs of any rough handling of the bike box. Everything arrived safely and intact.
In conclusion:
- Check all airlines that fly from your origin to destination and sift through their baggage rules in detail, including the number, size and weight of permitted cabin bags.
- Pre-book and pay for any excess bags after booking the flight but before checking in. Don't pay at the airport - much more expensive. - Be careful not to put too much apart from a bike in the bike box or all airlines will get stroppy!
- Don't go over the 23kg for any piece of luggage as excess baggage fees at the airport are horrendous!
- Some airlines have a fixed or small additional price for a bag between 23kg and 32kg which can be cheaper than an additional bag.
- Airlines will automatically freight forward any item over 32kg and that can be more expensive than a piece pre-paid hold luggage.
- Freight forwarded items may arrive at a very different time to you!
- If you take a camping stove, print out the TSA regulations and clean and air the stove and bottle many days in advance.
- Tell the airline before hand that you are travelling with a clean odour free camp stove and bottle. Required under dangerous goods regs.
- Gas cartridges not allowed on any flight.
I also hear that Virgin Atlantic are bike friendly too if they fly your intended route. You may find that baggage allowances to North America are much more generous than in other parts of the world.
Some general tips here ...
http://www.cycletourer.co.uk/cycletouring/planes.shtmlHope that gets you started and have a great tour!