Hi Pete!
So sorry you've had this problem, and it would be great to get a definitive answer as to how it happened so it could be avoided again for you if at all possible.
...any thoughts on the strength of Andra rims compared to Grizzlies? Should I also run these at 61 psi front and 68 psi rear?
Though we differ in height and weight, this might be of help for comparison's sake....
This last summer when my plans for a big desert tour were derailed by unusually high temperatures and subsequent forest fires that sharply reduced air quality, I viewed it as an opportunity to take the Nomad and my Extrawheel trailer into the cool, misty heights of Oregon's Coast Range and on over to the ocean so I could test how the bike might work and handle with the equivalent of a full load for a sustained, self-supported desert tour. I considered it a shakedown run and opportunity to learn how the Nomad might work at the upper limits of my use (it did really well, not a single complaint!).
Here's how the weights came out...
With extra food, 26.5l of water, and my full touring kit (way overkill for the ride I was on, but mocked up for part of the tour I would have taken), the loaded bike weighed in at 70kg (69.8kg)/154lb (the dry unloaded bike weighs 20kg/45lb). The trailer weighed 20kg/45lb, but only a fraction of that was carried on the rear axle of the bike as tongue weight so I won't count that here 'cos I can't find my notes on it. My own body mass added another 78kg/172lb. So, total on the wheels for the loaded bike and myself was 148kg/326lb plus whatever fraction of the trailer. This was a huge load I would in no way carry regularly, but typical for the shorter-term weights I have carried and likely will again for some desert crossings where I am away from resupply and any potable water in very high temperatures and and so have to carry the lot with me.
I used 26x2.0 Schwalbe Duremes pumped to Andy Blance's maximum F/R pressure of 53/60psi on extremely rough logging roads and found the ride comfortable and rolling resistance acceptable at those pressures for that weight. I incurred no rim damage or pinch flats. The Nomad is a very sturdy bike, and the ride smooths out nicely under the expedition loads for which it was designed. Understandably, I have found the unladen ride to be a bit harsh on very rough surfaces, but that problem has now been fully addressed by a Thudbuster LT seatpost and the bike is now a wonderful, heavy all-'rounder that rides comfortably now regardless of load. I am coming to believe the sus-post may spare the rear rim some peak loads it would otherwise endure, or at least spread the amplitude of an impact over a greater amount of time and therefore result in less outright or abrupt shock to rims, drivetrain, and frame.
By the way, I'm 180cm/5'11"tall and ride a size 590M Nomad with compact drop handlebars and a short 60mm stem resulting in a 45° back angle while riding the hoods. Though we differ, overall loads on the tires should prove helpful for comparison if you go touring. In other words, I found Andy Blance's recommended maximum tire pressures to be fine on very rough logging roads at the loads I was carrying and even ended up reducing pressures by 2psi for each tire with no problems resulting. Thinking comparably, you should be okay at your weight riding a loaded bicycle that weighs 33.5kg/74lb all-up if you also used Rigida Andras shod with 2.0 tires at the same pressures. There's a small fudge-factor beyond this for the tongue weight of the loaded trailer, added to the rear wheel.
At
more reasonable touring loads, I've been very happy with maximum F/R pressures of ~40/45psi.
For comparison's sake, I run the
unladen Nomad with F/R pressures of 29/34psi and have found this to be the sweet spot for comfort, handling, and low rolling resistance at my total combined weight (me and the bicycle together, from completely unladen to carrying as much as 11kg/25lb between water bottles and my rack pack and/or handlebar bag).
Please keep in mind -- just as Andy's chart indicates -- if you run narrower tires, they will require higher pressures to make up for the reduced air volume so you won't incur pinch flats and so handling and rolling resistance will remain reasonable. The higher pressures of narrower tires are still "safe" for your rims because the narrower tire cross section has less of a lever effect on the rim sidewalls, and higher pressures will be okay so long as the maximums are observed for each diameter/section width.
The question of tire pressure arises from time to time on the Forum and remains a fascinating, evergreen topic for me. If you want to chase some of the past threads on this topic, a quick search using the string "tire pressure" (no quotes) either alone or as an Advanced Search combining "tire pressure" with username Danneaux will bring up the majority of related threads. I've written a little tutorial on how to easily search the Forum and posted it here:
http://www.thorncycles.co.uk/forums/index.php?topic=4390.0I really do think keeping within Andy Blance's upper limits is a Really Good Idea that will help stack the cards in favor of avoiding rim cracks, though any number of other factors could have contributed to your crack initiation and propagation.
Best,
Dan.