Hi All!
Introduction: I have "Needs"As you know, I tour solo in remote areas and have need for extra cargo capacity to carry the food and water needed to sustain me for extended periods away from civilization and resupply.
I also have need to generate power to keep my gadgets going away from mains power GPS, cellphone, batteries for the water purifier, and future needs for charging a laptop or tablet.
I also have need for a mobile video camera platform to film me as I ride along, and a means to keep it going.
Some of you also know I work as a product tester and do catalog photography for outdoors products in my off-season when I'm not consulting in research methodology and applications of machine systems-control theory. Ofttimes, when testing I am required to sign non-disclosure agreements with the manufacturer, and when I photograph items for catalogs, they are often empty shells with nothing inside (cosmetic, pre-production prototypes). Rarely do I get to share the results of final, developed products that are ready for market and can by purchased by anyone.
This time is different, and I'd like to take you along on the ride, so to speak...
I have solutions (collectively known as "A Project")Based on the ideas I have proposed to them, I have partnered on a special project with the Polish trailer producer, ExtraWheel (
http://www.extrawheel.com/ ), to create a unique solution to all these problems - using their latest, improved trailer design to provide needed extra cargo capacity, to produce electricity as I ride, and to serve as a mobile camera platform and generate the electricity needed for extended filming as I ride, and the power needed to edit photos and film and write about my adventures in camp at the end of the day.
...And you can help and be part of the journeySince these goals have bearing on so many of the topics covered by this list, I am going to make my build and development public here as it progresses so you can be involved as well. A sort of crowd-sourcing effort, I will share my progress and will be soliciting your own thoughts and input as it progresses. I should be able to answer many of the questions that have occurred about trailers, charging systems, and taking video from a variety of perspectives. Best of all, I can do it with a crowd of people focused on and experienced in touring. This will be an entirely new use for a trailer, and should open up some avenues for individual innovation.
Trailer as dyno-chargerAt present, I have ExtraWheel's newest, most evolved trailer, chock-full of the latest improvements in design and manufacturing, as well as a fully-built wheel I have assembled, using a SON28 dynohub. B&M's e-Werk will handle charging duties this time, since a Tout Terrain The Plug 2 is not compatible with the trailer (no steerer tube in which to house it). The eWerk has the added advantage of user-adjustable voltage and current for greater charging capacity. Coupled with the TTTP2 on the Nomad, I can dedicate the trailer to high-draw/high-drain charging duties and there is a good chance it will accomplish its task without need for a heavy buffer battery (it will either recharge the laptop/tablet battery during a full day's riding at the USB 5.0vdc/1.0A setting or will power the GoPro HD Hero2 camera in the course of events, with embedded battery fallback during stops). This use would not be possible with a single charger which will also be needed for lighting duties; that task will fall to the TTTP2/PAT/New SON28/IQ Cyo R/Toplight Line Plus combo on the Nomad. The e-Werks and SON28Klassik will handle those primary duties on the trailer, perhaps by...
Trailer as solar charger; in the works...Solar is in the works as well, pending sponsorship replies. I specified the trailer with ExtraWheel's newly-introduced rear rack, and have found it is possible to build a charging platform that will insert into this rack, secured from below via ExtraWheel's new, integral investment-cast dropout sockets. I have designed it and will braze it up in the next several weeks. Lacking that, the trailer will accept my Tubus Cargo Evo rack in addition to the ExtraWheel rack and integral pannier racks, and the handling is affected little if any with the new trailer design. The Cargo Evo is a champ at combining lightweight with strength (redesigned with new investment-cast lower mounting points) and is narrow enough at the top to match ExtraWheel's own rack, making it continuous and contiguous with theirs. It is also wide enough at the bottom to avoid fouling mounted bags and though high and rearward from the ideal required for good handling with the ExtraWheel trailer looks like a viable solution for mounting a lightweight solar collector. I'll be testing to see which works best homegrown rack extension or repurposed commercial rack. The one thing I am counting on is more efficient solar generation by mounting the panel on the trailer, where it will be out of my shadow during the day.
Trailer as nighttime chargerThis project will also allow me to pursue nighttime charging. In the desert and coastal regions where I often tour, constant night winds are a given. In the Great Basin, afternoon gusts of 39mph/63kph are common, dying down in early evening and often returning to those levels through the night. The trailer can be easily inverted once the bags are detached, and I am deep into designing and making detachable fabric blades that can be attached to the spokes to turn the trailer's dynohub wheel into a power-generating windmill for nighttime charging duties.
Trailer as...trailer (cargo)Of course, the panniers mounted on the trailer will give me the capacity needed to haul the food and water I require for my extended desert crossings, and I have a big one coming up next year.
Goals and MethodologyWhen I approached ExtraWheel with my ideas, they felt the whole project was sufficiently innovative to sponsor me with a hefty discount (I paid the difference out of pocket and all shipping; I did the same for the other components...this has not been a cheap Inquiry), and I'd like to share the development with Forum members in the hope my results will aid in choosing solutions to meet your differing needs, as well as a means to directly compare power-generating and charging systems. There has not yet been a direct comparison of these products and approaches holding other factors constant. In testing the most popular solutions at once, I will be able to tell you all which products are best tailored for a specific purpose so you can save time and money on the selection and get what you want for a given purpose - all these products are good, and each excels in a particular use. It should be a fun task, and we can all benefit from the results.
This is all made possible by hanging a charging system on the trailer for direct, realtime comparison with similar components mounted on the bike, and it is only possible in my case through use of the ExtraWheel because its large wheel (a bicycle front wheel) is the only type suited for use in the rough, sandy, and sometimes boggy terrain where I will be testing and using the device. Also, by building the dynohub into what amounts to a second bicycle wheel spinning at the same speed (same size), I will be able to collect and analyze data that are directly comparable.
The acid test for my ideas and development will be my next big extended mountains-to-desert tour, scheduled for late-Spring 2013. In the meantime, throughout this Fall and Winter, I will be developing my innovations and will post on my progress, seeking feedback and answering questions on the trailer, the charging system, and camera mounts as they develop.
Where can I buy this stuff?Meantime, it is worth noting that SJS Cycles/Thorn, the sponsor of this list, sells most of the items mentioned:
ExtraWheel Voyager trailer:
http://www.sjscycles.co.uk/page/find/?name=ExtraWheel&page=1Tout Terrain The Plug 2:
http://www.sjscycles.co.uk/page/find/?name=tout%20terrain&page=1Busch Und Muller eWerk charging unit:
http://www.sjscycles.co.uk/page/find/?name=ewerk&page=1B&M IQ Cyo headlight:
http://www.sjscycles.co.uk/page/find/?name=iq%20cyo&page=1B&M Toplight Line Plus taillight:
http://www.sjscycles.co.uk/busch-and-muller-toplight-line-plus-rear-dynamo-light-prod23284/ExtraWheel also sell through a dealer network or direct from their site, here:
http://www.extrawheel.com/Another line of inquiry: Trailer as touring-bike substituteOne goal of my testing will be to see if ExtraWheel's trailer, equipped with power-generating capability, would be a suitable substitute for a dedicated, conventional touring bike on non-expedition tours. Not everyone wants or needs a dedicated touring bike, but would like to tour occasionally with the bike they already own, which might not be suitable otherwise or without extensive modification. With up to 40-53 liters' capacity, an ExtraWheel could easily carry enough for conventional touring, provided one had access to resupplies of food and water. I have purchased two additional sets of Ortlieb panniers - BikePacker Plus (Cordura fabric, QL-2 support system) and BikePacker Classic (traditional truck-tarp fabric, QL-1 support system) and a 13l Ortlieb trailer-racktop dry sack to use with the ExtraWheel, all intended to answer the following what if questions...
What if you could...1) Use a lightweight bike without racks or panniers and go touring at the drop of a hat without having to change anything on the bike? ...and you could do this with *any* bike, even a folder or recumbent or a tandem. You could own a whole stable of bikes by owning just one...and a power-generating trailer. Kind of the ultimate in ultralight...with no sacrifices either way. Once in camp, unhook the trailer and ride around the area on your superlight racer; the tent and stove and your warm bed await you back at camp. The trailer will accept anything from 700C wheels and 19mm tires to 26" wheels and 2.5 knobbies for off-road. One of these would make a nice club purchase, for use by members as needed.
2) When you hooked up the trailer, you had a full charging and lighting system for *that* bike, all powered by the trailer's dynohub? Just clamp on a headlight, twine the wire around the frame tubes, and plug-in as you attach the trailer. Done.
3) You could transfer it to or from from any bike as quickly as you could swap the rear wheel's quick-release? ...
and have lighting, power, and conventional (pannier-based) luggage capacity? I see this as a nice way to go touring with friends who don't own touring bikes, but would like to try bicycle camping. I could ride my Nomad with racks and panniers, while they use my trailer and bags, with spare tent. They end up getting the experience on their present bike, which fits them, at no cost for the trial.
4) Fly on vacation carrying your "touring bike" (take-down trailer) in your luggage, then attaching it to either a rental or a locally-bought bike when you landed? The ExtraWheel knocks-down small, and would fit
inside conventional luggage, unlike a longer trailer.
5) Carry a touring load and have the bike handling suffer less 'cos the load is carried in part on the rear axle? -- the load leans with the bike, which carries only a part of it, down low and on the axle.
6) Whatever bike you hooked the trailer to would suddenly have a dynohub and lights? You could even swap the bare trailer from bike to bike when you wanted lights at night; it is the lightest trailer currently on the market. Suddenly, it wouldn't matter if your dynohub wheel was built into a 26" or 700C wheel...you've got it all, and as many as you'd like! The trailer will accept any size 700C or 26" wheel or tire, and the weight of the unladen trailer is dependent on wheel choice.
7) If you already had a bike with lights and charging system...imagine having *twice* the charging power with no need for heavy storage batteries?8 ) No need to buy or install racks and panniers on your bike. Yes, you could add a handlebar bag, or a rear rack and rack-pack or a saddlebag...but you might not have to, depending in the length and location of your tour.
9) What if the trailer also solar-charged a storage battery? Or trickle-charged appliances as you rode and while parked?
10) If you need extra capacity for world touring...simply hook up the electric-generating trailer and go. You'd have enough capacity to haul an additional 70 lbs in two 40liter bags and a 13liter rack sausage -- 53 liters of additional storage for extended water or food, making it possible to go for lengthy periods away from any resupply. The ExtraWheel also provides a spare front wheel that can be used as a direct replacement if the bike's front wheel is damaged, or it can be cannibalized for use on the rear. With lots of wheel clearance and no brakes, the trailer will easily tolerate a ratty, damaged wheel until proper repairs can be made.
11) What if the trailer charged at night (windmill power) and you had full batteries or charged appliances awaiting you when you awakened in the morning?
Lots -- and more -- to ponder here...These are some of the questions I'll be investigating going forward. Meantime, there's a myriad of small details I am also working on. For example, it would be nice to have a dyno-powered LED taillight for the trailer, something like another B&M Toplight Line Plus would be ideal, but there's a problem. The dyohub produces AC current, and the LEDs require DC current. Usually, the AC to DC rectification takes place in a headight, and the taillight attaches to the light, sipping DC current only. Without a headlight to do the job, I will need to make an AC to DC rectifier to power the taillight directly, and am in-process on that now. It will work in parallel with the e-Werk doing charging duties so I can have a light running all the time if I wish; the two LEDs behind prismatic taillight lens draw very little current, and shouldn't affect charging. I will incorporate an SPST switch in the rectifier so I can turn off the taillight for charging comparisons.
So, lots of developments here at Danneaux Labs, and I'll be looking forward to your input and feedback as the project progresses.
Best,
Dan.