Author Topic: Rohloff drivetrain wear: when to replace chain, sprocket, chainring?  (Read 10739 times)

Andyb1

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Re: Rohloff drivetrain wear: when to replace chain, sprocket, chainring?
« Reply #45 on: May 12, 2026, 08:40:03 PM »
What I meant, George, was that after seeing how badly worn the sprocket was that PH posted (which was obviously in use) that perhaps we all change them too soon.
A 1:1 final drive is much more tolerant of wear than a derailleur system……where almost invisible sprocket wear can give problems as different sprockets will have different amounts of wear so some will not mesh with the chain.

mickeg

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Re: Rohloff drivetrain wear: when to replace chain, sprocket, chainring?
« Reply #46 on: May 13, 2026, 08:45:01 AM »
What I meant, George, was that after seeing how badly worn the sprocket was that PH posted (which was obviously in use) that perhaps we all change them too soon.
A 1:1 final drive is much more tolerant of wear than a derailleur system……where almost invisible sprocket wear can give problems as different sprockets will have different amounts of wear so some will not mesh with the chain.

Agree.  As noted above, I have started to put worn out chains from my derailleur bikes onto my Rohloff bike, depriving my Rohloff bike of having newer chains.

That exceptionally worn out sprocket that PH showed the photo of had 16 teeth, an even number of teeth, you can see that several teeth were broken off but in that case those broken teeth were every other tooth.  I mentioned above that Rohloff hubs are usually fitted with a 16 tooth sprocket when new if you did not buy it on a bike from Thorn.

I also think that Thorn bikes that use a eccentric bottom bracket may be more tolerant of wear than ones that use a spring loaded chain tensioner.  With a very worn chain on a very worn sprocket, as you pedal, each chain link will climb up each tooth as the wheel rotates, causing more tooth wear.  The limiting factor on how high a chain can climb up a tooth with a spring loaded chain tensioner is the spring, thus if you pedal harder the chain could skip over the teeth.  (Like happened last summer on one of my derailleur bikes, the chain was not yet at 0.75 percent elongation but some sprockets on the cassette were sufficiently worn that the chain skipped when pedaling hard.)  But with the Thorn eccentric, as long as your chain is not too loose, it won't skip because there is only a limited amount of extra slack in the part of the chain that is normally loose as you pedal.

I might have mentioned above that I am going on a tour in the near future, not sure which chain to put on my Nomad Mk II for that trip.  I anticipate a bit over a thousand miles on that trip.  And I expect it to have more wear than normal as the bike will be carrying a heavier load, expect it to be exposed to wet weather more often, and probably will get less lube than typical.  But I do not want to put a chain on that has so much wear that I could be asking for trouble.  The chain currently on the bike has the eccentric near the maximum for amount of chain tightening that can be applied.

I found one chain in my collection of used chains that has a bit over 0.5 percent wear from a derailleur bike, I think that is the one that I will put on for my trip.  It should still have plenty of life left on it, so it should not be troublesome on my trip.  Maybe I should swap chains today, and measure my old one for percent elongation before I discard it?

Andyb1

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Re: Rohloff drivetrain wear: when to replace chain, sprocket, chainring?
« Reply #47 on: May 13, 2026, 07:35:39 PM »
I have gone to 38 / 17 on both my bikes with the 38 being N/W so that the chain is always in phase…..

If you do need a new chain then you can always buy one in Scotland - but an extra 1000 miles on a 0.5% elongated chain does not sound excessive….or fit a chainglider and any wet weather will not be an issue and little lube will be needed!

martinf

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Re: Rohloff drivetrain wear: when to replace chain, sprocket, chainring?
« Reply #48 on: May 14, 2026, 08:14:53 AM »
One thing that doesn't seem to be have discussed :

- What effect does using a worn chain sprocket, chainring have on the transmission efficiency ? To me, a new chain and sprocket "feels" more efficient than a worn transmission, but some of that is probably psychological.

mickeg

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Re: Rohloff drivetrain wear: when to replace chain, sprocket, chainring?
« Reply #49 on: May 14, 2026, 10:55:23 AM »
One thing that doesn't seem to be have discussed :

- What effect does using a worn chain sprocket, chainring have on the transmission efficiency ? To me, a new chain and sprocket "feels" more efficient than a worn transmission, but some of that is probably psychological.

If you ask a hundred bicyclists what the best chain lube is, you will get 150 different answers.  Neglecting different efficiencies from different chain lubes, ... ... ...

As I noted in my lengthy post yesterday, a worn chain will have the links rubbing on more of each individual tooth.  How much of a fraction of a watt is that for each link?  Not much.  Could it be measured?  Probably could.

When they can measure how much additional wattage is consumed from a derailleur drivetrain that does not have a perfect chainline, I am sure they could find some additional friction in a worn drivetrain.  And larger chainrings and sprockets have less friction from less friction at the pin and link as the part of the chain that is under tension unwraps from the sprocket and then wraps around the chainring, that can be measured too.

With the proponents on this forum for chain gliders, that is additional friction.

Bottom line, I often leave my dyno powered lights on in daytime, even when I am on a bike trail where there are no cars to worry about because I can't feel the extra lost wattage from that, so I don't worry about it.  That is several extra watts lost, probably a bigger loss than the extra friction at the worn drive train.

Yesterday I swapped chains on my Nomad Mk II, I leave for a bike tour in a bit under three weeks.  I use a smaller chainring for lower gearing for bike tours, I changed from a 44 to 36T chainring yesterday in the process of changing chains.  The chain I put on for my tour is at 0.5 elongation from wear on a derailleur bike, but less than 0.75 percent elongation.  The chain I removed will be discarded, it measured at 1.0 percent elongation (25 inches of chain measured at 25.25 inches.)  I would rather suffer a bit of extra friction instead of incurring the cost of a new chain as I prep for my tour, even though a new chain would only set me back a bit over $15 (USD) on Amazon.

Andre Jute

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One thing that doesn't seem to be have discussed :

- What effect does using a worn chain sprocket, chainring have on the transmission efficiency ? To me, a new chain and sprocket "feels" more efficient than a worn transmission, but some of that is probably psychological.

A smart move when one suspects that the desired data point would be too small to measure accurately, is to find either an analogue, or some way to alter the relationship by a few factors, often by applying the cause to the full length of the whole rather than some fraction of it, so that you measure a size easily picked up by available instruments and your answer is simply the result of a division.

A bit of lateral thinking gives us a full length to work with: When the chain has broken off enough teeth on a very worn sprocket so that the chain can no longer engage the sprocket to pull it around, the transmission has been 100 percent degraded to zero percent efficiency.

If we take that obvious condition of the transmission with another obvious but related condition, say when the bike was brand new, unridden, we can calculate the extra mileage that a component gives us, say a different chain, or a Chainglider. That can then be taken as an unrealized efficiency. For instance, the Chainglider multiplied the chain life on my bikes between three and four times. Let's work with a factor of three. That's a clear gain of 200 percent. QED: it becomes easy to understand why I'm so enthusiastic about the Chainglider.

Because I threw off what has now become clear are considered halfworn chains by some on this forum, that already deeply impressive efficiency gain is only half the potential gain at 1 percent chain elongation. So now we're up to 400 percent potential gain.

I suspect that's still not all the potential, because the sprockets in the photos in this thread were very likely taken when chains had been abused well beyond 1 percent elongation. But we don't have any further data.


Neglecting different efficiencies from different chain lubes, ... ... ...

[GEORGE, HAVING QUOTED MARTIN, OFFERS AN IMPRESSIVE ANALYSIS OF HOW VARIOUS FORMS OF TRANSMISSION WEAR, EACH SMALL ENOUGH TO REQUIRE SPECIALIST EQUIPMENT AND METHODS TO MEASURE, MAY OR MAY NOT ADD UP TO SOMETHING SIGNIFICANT.]

With the proponents on this forum for chain gliders, that is additional friction.

There's bound to be a minimum level of friction in any transmission system where metal rubs on metal, or hydraulic fluids move masses or resist their movements.

I'm not so much fascinated by that practically irreducible friction which is the unavoidable overhead of any chain or belt drive system. One of the benefits of the Chainglider is that it permits us to eliminate a lot of guesswork because the Chainglider by the very nature of its effective enclosure sums together such fraction of each of these fractions of a percent as can reasonably or even unreasonably, right out at the furthest frontier of rationality, be expected to be eliminated. This I'm willing to take as the point where a further reduction of one percent of an, already fractional, amount of friction will cost not ten percent but hundred percent more effort, time and money, in short where we enter the region of irrational obsession and absurdity.

In the common game of comparing derailleur efficiencies with those of hub gearboxes, there's a bedeviling factor: The derailleur transmission in a real life comparison on the roads is not statically efficient: it declines dynamically from perfectly clean and tuned at the outset of the test as the chain and gears pick up dirt. An open Gates type belt drive ditto, to a presumed lesser extent than the derailleur. A fixie or hub gear chain under a Chainglider would come closer to a steady state efficiency, altered only, as you imply in your post above, in a minimal way, from the qualities of the lube used on the chain. I don't think a meaningful measurement of the difference can be taken under a thousand miles, and in real life I wouldn't sanction any expenditure on measuring something we can do nothing further about.

Bottom line, I often leave my dyno powered lights on in daytime, even when I am on a bike trail where there are no cars to worry about because I can't feel the extra lost wattage from that, so I don't worry about it.  That is several extra watts lost, probably a bigger loss than the extra friction at the worn drive train.

I do the same (because before I gave up the car altogether, we had a Volvo Estate to run the child safely to school, and I was impressed by its daylight running lights), but I'm not at all certain that the loss is 'several' watts. Modern hub dynamos are really very efficient and low friction, say compared to a generation earlier, where it was repeatedly found that one Shimano hub dynamo consumed less power when it was switched on than when it was switched off! Also, even modern hub dynos are design iterations from their ancestors, and are not yet fully acclimatized to the now-standard LED lamps which fully replaced filament bulbs less than twenty years ago. As a consequence, bicycle hub dynos have power to spare: It wouldn't surprise me to hear they're the most efficient active component, including the human, on every bike fitted with a modern hub generator. I wouldn't expect you to notice anything from the hub dynamo, except that it makes light and charges the phone on demand.

Danneaux

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In the common game of comparing derailleur efficiencies with those of hub gearboxes, there's a bedeviling factor: The derailleur transmission in a real life comparison on the roads is not statically efficient: it declines dynamically from perfectly clean and tuned at the outset of the test as the chain and gears pick up dirt.

Agreed. Added to that, derailleur drivetrains operate with various degrees of chain deflection and sprocket/cog diameter vary between gears as one shifts across the cassette. I am still deeply suspicous of the performance losses associated with "one-bye" (single chainring) drivetrains in all but the middle cogs of the cassette. The variations between smallest and largest cogs on the cassette occur at the most extreme chainline angles and the difference in cog diameters is also extreme (i.e. 10t vs 40t+). Perhaps sheer convenience in shifting and relatively greater simplicity accounts for their popularity. I'm not yet sold, preferring to run my derailleur triples (three chainrings, front mech) and shift to keep my chainlines as straight as possible to minimize friction while maximizing component life. In summary, if you shift a derailleur drivetrain frequently and run at the extremens, the lateral chain wear is bound to be accelerated compared to a drivetrain where the chain runs straight.

I value my Fixie and Rohloff-hubbed Nomad for their constant straight chainlines among their other virtues.

Best, Dan.

martinf

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In the common game of comparing derailleur efficiencies with those of hub gearboxes, there's a bedeviling factor: The derailleur transmission in a real life comparison on the roads is not statically efficient: it declines dynamically from perfectly clean and tuned at the outset of the test as the chain and gears pick up dirt.

That also happens with an uncovered hub gear transmission. But more slowly, as the derailleur hangs lower and closer to the ground. And with only one chainring and sprocket the hub gear system is easier to clean than a derailleur system.

Brakes also make a difference on an uncovered transmission, a drum, roller or disk brake doesn't spray water and muck around like calliper brake does. Worse brake I had in this respect was a U-brake, placed under the chain stays, ideally placed to put the maximum amount of water and muck onto the chain.   

martinf

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If you ask a hundred bicyclists what the best chain lube is, you will get 150 different answers.  Neglecting different efficiencies from different chain lubes, ... ... ...

I have seen tests that indicate that some sort of wax is the most efficient chain lube. But wax doesn't work well for my riding conditions. These tests also showed that a derailleur transmission was slightly more efficient after a certain amount of use, rather than when it was brand new. After that point the efficiency declined with wear.

Also seen tests that showed that a well lubricated but worn chain was better than a new chain without lubrication.

With the proponents on this forum for chain gliders, that is additional friction.

When I first started using a Chainglider I did some timed rides round the same circuit before and after fitting it. I decided the difference wasn't significant.

Bottom line, I often leave my dyno powered lights on in daytime, even when I am on a bike trail where there are no cars to worry about because I can't feel the extra lost wattage from that, so I don't worry about it.  That is several extra watts lost, probably a bigger loss than the extra friction at the worn drive train.

I generally leave my hub dynamo lighting permanently on. With modern LED lamps I reckon it helps drivers to see me, same reasoning as motorcyclists. When I had bottle dynamos I hardly ever used the lighting in daytime.


mickeg

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...  I am still deeply suspicous of the performance losses associated with "one-bye" (single chainring) drivetrains in all but the middle cogs of the cassette. The variations between smallest and largest cogs on the cassette occur at the most extreme chainline angles and the difference in cog diameters is also extreme (i.e. 10t vs 40t+). Perhaps sheer convenience in shifting and relatively greater simplicity accounts for their popularity. I'm not yet sold, preferring to run my derailleur triples (three chainrings, front mech) and shift to keep my chainlines as straight as possible to minimize friction while maximizing component life. ...

Fully agree.

My derailleur bikes all have triples, except my road bike is a double because I bought that as a complete bike, not one I built up from parts. 

My two derailleur touring bikes, the Thorn Sherpa (26 inch wheels) and Lynskey Backroad (700c wheels), both have 3X8 half step plus granny drive trains.  When I avoid the two most cross chained gears for each chainring, I still have 18 effective gears with a total range of 558 percent.   I went with this gearing for touring, as it gives me a few widely spaced gears for hill climbing on my granny chainring and closer spaced gears for where I spend most of my time on flatter ground.
https://gear-calculator.com/?GR=DERS&KB=24,42,46&RZ=11,12,14,16,18,21,26,32&UF=2204&TF=72&SL=2.2&UN=MPH&DV=teeth

The technology is 30 years old, but it beats the 1X drivetrains in performance, plus the cost of expendable parts is much less.

That said, I understand the preference for a 1X system for a single shifter with sequential shifting, anyone that rides a bike with a Rohloff certainly can appreciate that.