Author Topic: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?  (Read 13920 times)

John Saxby

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #15 on: November 12, 2021, 02:48:18 PM »
+1 on Loctite/Permatex/whatever blue

Elsewhere, I read a comment by Jan Heine, who recommends a light smear of beeswax plus correct torque settings.  Haven't tried beeswax yet -- still have tubes of Loctite blue -- but pure beeswax is not so easily found in my neighbourhood.

mickeg

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #16 on: November 12, 2021, 05:59:29 PM »
... but pure beeswax is not so easily found in my neighbourhood.

In my part of USA there often are what are called "farmers markets" where once a week people show up to sell stuff at a small stand.  Often includes bakers, organic vegetable growers, flower gardners, etc.  And at some of them you may have someone selling honey, and chunks of beeswax.  I got a chunk of beeswax at one of those, but never tried it on a bike.

Danneaux

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #17 on: November 12, 2021, 08:00:33 PM »
I have been a longtime (40+ years) user of beeswax and found it worked well as a threadlocker, especially in bottom bracket cups (in steel frames), threaded steerers, and bottle cage machine screws.

The secret is to pre-knead the beeswax before application. Kneading it -- working it thoroughly between one's fingers, like pulling taffy -- changes the texture of the wax from dry and crumbly to more of a spreadable semi-solid. It is well worth the effort and I have found it to be a good barrier to the formation of rust in threads where it has been applied. It needn't be "pure" but I have found it best to get the filtered kind that does not include wings and legs and other large inclusions as it is easier to knead, more consistent to apply, and does a better job of filling gaps and the valleys between threads.

Best,

Dan.

John Saxby

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #18 on: November 13, 2021, 04:12:37 PM »
Quote
the filtered kind that does not include wings and legs and other large inclusions

Thanks, George and Dan.  I'll check out those options.  I regularly use beeswax as a hand & skin cream, but that usually includes additives such as olive oil & jojoba bean, I assume to keep it smooth & easily applied. (The best I've found in that respect is in 'Straya, though it's a bit far to go...)

Bees, including honey bees, are under siege in Ontario -- the provincial gvt has allowed farmers to use pesticides which include neonicotinoids, and although that's being contested, the policy remains in place.  :(

Cheers,  J.

mickeg

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #19 on: November 14, 2021, 12:11:11 PM »
Bees are having a tough time, just about everywhere.

Andre Jute

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #20 on: November 14, 2021, 05:06:02 PM »
+1 on Loctite/Permatex/whatever blue

Elsewhere, I read a comment by Jan Heine, who recommends a light smear of beeswax plus correct torque settings.

I'm not surprised at Heine's recommendation.

Beeswax is well known to oil painters as a drying oil, a substance that hardens in contact with air to form an immovable but, for artists more to the point, an impenetrable layer on whatever it is applied to. My friend Marialena Sarris, a Greek watercolorist, applies beeswax (in an artists' formulation, very pricey) over her larger paintings which will hang in galleries to protect the surface without the interposition of glass, among other advantages. The grade of beeswax sold at art and craft stores as pellets is the one you want, and is pure enough; this is presumably what Dan describes using for 40 years in a post above.

The most common drying oil in the art world is linseed oil, available in many versions but the cheap plain version sold in art stores is the one cyclists want. Take care not to buy anything with resin in it to aid faster drying. Linseed is not a new recommendation: the late Jobst Brandt and Sheldon Brown also liked linseed oil for setting bicycle spoke nipples. I find linseed oil a bit slow setting for my oil painting, so I don't have any (except a special formulation which is water-miscible and -soluble that you absolutely do not want near bicycle threads you want to stay put!).

Don't use the cold or liquid wax sold in bicycle shops for chain maintenance; it has all kinds of cleaning chemicals in it which also makes it non-sticky to metal, so that it falls off, carrying impurities with it.

Here's an alternative recommendation from me: Walnut oil from the supermarket is a pure ingestible grade and cheap, a couple of sponduliks for 250ml which will last forever -- well, that's if your family doesn't grab your bicycle setting oil for salad dressings. Mine is particularly popular because it is smokey to make my bike smell good as well as look good, just like my paintings. Do not buy your walnut oil at an art store: it may have resin in it, which will set that thread so hard, you'll deform the frame trying to get it out. In any event, art store walnut oil is several multiples the price of the same oil at the supermarket. Walnut oil is also cleaner than linseed oil, in that it attracts less filth. Note that my recommendation of walnut oil, especially the smokey one, makes a thin, pale green-brown ring around the screw, so that if you can see the screw's open end, you can tell in what condition your locking agent is, which is useful on critical fasteners for those of us who don't do annual or biennial disassembly maintenance.

If cleanliness is your thing, a pale, very clean drying oil is poppyseed oil, used for setting white and light colour oil paints. It doesn't discolor (to yellow) like linseed oil, or show a base tint like walnut oil, and it isn't yellow-white like beeswax. However, it is the slowest of the main setting oils to set, so it may be a couple of months before your screw is truly locked.

For those of you who will now wander into art stores to see what else is useful for cyclists, the oil paint varnishes will also set your bike's screws -- forever. Stay away from them, even if the bottle or can doesn't list "shellac" among the ingredients. And it doesn't matter whether a resin is synthetic or "natural, rubbed on the thighs of African virgins", you don't want anything with resin near your bike except in the paint on it (where it is probably illegal these days).

All the recommended drying oils in this post are for threads you don't want to shift until you deliberately apply considerable loosening torque to them.

I don't even have a tube of general "blue" threadlock, or the Rolloff-friendly stuff Dave told us comes from the factory on the Rohloff service stud. However, these drying oils aren't so smart on the Rohloff stud because eventually bits of hardened drying oil will break off and fall into the gears. I reuse studs until the factory application has worn off, then start a new stud. No leaks on my Rohloff.

John Saxby

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #21 on: November 14, 2021, 11:15:12 PM »
Thanks for all this, Andre.  With winter about to set in, The Tweaking Season is near upon us.  Now the screw-fixing compounds have a très chic & helpful coloration index as well.  Before the snow really sets in, I'll wander the High Street of our part of Ottawa (that's Richmond Rd, named after the old route to the nearby village of the same name, in turn named after a dissolute English aristocrat who died of rabies 200 years ago, although rabies might've been explanatory cover to attract sympathy and deflect attention from a prolonged commitment to alcohol -- but I digress) checking sources for walnut oil and art-store beeswax pellets.  Both have a whole lot more je ne sais quoi than Loctite, that's for sure.  ;)

Cheers,  J.

Moronic

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #22 on: November 26, 2021, 12:23:19 PM »
Thanks again for the wealth of info in the replies.

So I've bought the tools, pulled the cranks, loosened the non-drive cup, loosened and cleaned the drive cup, tightened the drive cup, tightened the non-drive cup, and test ridden over 50-odd km.

Everything works as it should. Im loving my new XT pedals.

What a bike!
« Last Edit: November 29, 2021, 10:06:29 AM by Moronic »

RobertW

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #23 on: July 25, 2022, 01:13:09 PM »
I too have experienced a knock/clonk from the drive train - which seemed to come from the bottom bracket area - this can be felt through the pedals.  This is a Mercury Mk 2 frame with mini EBB.  New in Feb 2022 and seemed to start within 1000 miles.  Pressing hard by hand on the leading pedal could get a distinct 'clonk', spin the cranks 180 degrees and press on the leading pedal again generated the clonk.  While riding for a while it could also occur once on back pedalling and also if spinning a light gear (presumably when chain was under variable tension).

There seemed to be no movement in the cranks/bottom bracket.  The EBB securing bolts all seemed tight.  The chain is hardly worn about 1mm 'stretch' over 10 whole links (254mm) and degree of slack in the acceptable range given in the Thorn user guide.

Following the discussion in this thread I have removed the cranks and bottom bracket, regreased with Copaslip and reassembled.  After a 50km ride the issue seems to have been resolved.  There might have been the slightest trace of movement in the fixed cup - though this might have been the tool slipping.  Otherwise everything seemed OK.  The EBB shell showed a witness mark from the fixed cup over part of the circumference and the bearing on the other wide showed marks over part of the circumference.

Moronic

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #24 on: July 27, 2022, 02:50:20 PM »
I'm glad the thread was helpful, Robert.

You experience makes me wonder whether there is a systemic issue in the assembly process at Thorn. It sounds uncannily similar to mine.

How did you manage to purchase a Mk 2 Mercury new this year?

John Saxby

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #25 on: July 28, 2022, 05:56:53 PM »
Guys, your resourceful and successful sleuthing merits my highest compliment:  this story could serve as an illuminating example to be inserted somewhere in the website of St Sheldon Brown! (Here FYI, in case you haven't come across it already: https://www.sheldonbrown.com/)

Cheers,  John

Matt2matt2002

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #26 on: July 28, 2022, 09:41:36 PM »
Nice thread.
May I ask what you used to remove the cranks?

I can slide my Raven EBB out a little either side but not completely.

Best

Matt
Never drink and drive. You may hit a bump  and spill your drink

UKTony

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #27 on: July 29, 2022, 07:30:06 AM »

How did you manage to purchase a Mk 2 Mercury new this year?

There are still predecessor frames to the mk3 for sale on the Thorn website albeit the sizes/colours available are limited. I wouldn’t be surprised if one of the reasons why the Mk 3 isn’t likely to be restocked for some time  (if it ever will be) is that they want to clear out more of the older model first. The discount on the older frames is only £50 at the moment.

PH

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #28 on: July 29, 2022, 08:25:21 AM »
... the Mk 3 isn’t likely to be restocked for some time  (if it ever will be)
The idea of that is making me re-consider selling my "Spare" Mercury frame.  Though I have no reason not to think the current one will outlast me, you never know... I might bubble wrap it and pack it under the bed!

Moronic

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Re: Thorn Mercury Mk3 bottom bracket click or knock - any solutions?
« Reply #29 on: July 29, 2022, 02:52:08 PM »
Nice thread.
May I ask what you used to remove the cranks?

I can slide my Raven EBB out a little either side but not completely.

Best

Matt

If that's a question for me, Matt, I went into a bicycle shop and asked for a crank pulling tool and a bottom bracket extraction tool.

The crank puller has an external thread which matches an internal thread on each crank arm. It also has an internal thread which carries a matching hreaded slug. You screw the tool into the crank arm, then wind in the slug. The slug presses on the outer face of the crankshaft and pushes the arm off its taper.

The bottom bracket extractor, a separate tool, has external teeth that engage with internal teeth on the bottom bracket housing.

PH, yes if I had a spare Mercury frame in my size I would be motivated to hold onto it. Especially if I had already crashed one and been lucky enough to bend only the fork. However, I've a suspicion Thorn has ordered a new batch of Mk 3s, simply because their recent advice on a little-used Mercury on their website said that for an equivalent new the wait time woukd be about 18 months.