Hello, François!
I recently purchased a Thorn Sherpa myself, and I faced many of the same issues and choices. I dearly loved my Miyata 1000LT expedition touring bike, but found its frame -- perfect for lesser loads -- was simply outmatched for the weight of water and food I needed for extended, solo desert touring. I wished for a derailleur-equipped, expedition-grade tourer to replace it; 26" wheels were a requirement for durability and ease of replacement.
Although I had long known of Thorn and followed this forum as a guest, I looked first at local offerings including Co-Motion, located in the town where I live. Over the years, I have paid a number of visits to their facilities, and have spoken to both Dwan Shepard and Dan Vrimoet, principals in the firm. They are very nice people, easy to talk with, and eager to share their design philosophy and innovations. I have been pleased to follow their rise in the market, and their current facility is a model for small-capacity frame design and production. Their early experience was largely in tandems, and they have successfully adapted those heavy-duty designs to their single touring bikes. They are common locally and highly valued by their owners. As a hobbyist framebuilder who can take all the time I need, I think their small-production build quality, fit, and finish are very good and their custom work excellent. I am sure they could help advise you on a frame to fit your needs. They do offer true custom sizing and component specs at extra cost if you have specific needs than cannot be met otherwise.
I feel fortunate to live in an area with a number of custom builders, and I also gave some serious thought to building my own expedition touring frame but couldn't meet the timeline for completion. A Co-Motion would have been more expensive outright, but I would have saved extra costs due to the exchange rate, credit card conversion fees, import duties, and shipping, which altogether added nearly USD$1000 to the price of my Thorn. In the end, costs would have been fairly comparable. I have seen Co-Motion and ridden other local offerings, and it took a leap of faith to buy Thorn's Sherpa sight unseen and unridden.
Even so, I selected a Thorn Sherpa as better suited to my needs and preferences, and I have been happy so far in all my unladen riding and heavily loaded test rides. The bike has handled well on poor roads with very heavy loads, and it is also pleasant and surprisingly fast unladen. The real test will come this Spring when we leave together on the first of a series of long tours. Though everyone configures their bikes differently to suit their own needs, mine is proving to be all I hoped for. Some photos and a description of it are here:
http://www.thorncycles.co.uk/forums/index.php?topic=3896.msg17095#msg17095Among the features tipping the scales toward the Sherpa were my preference for:
- Standard dropout spacing and component specifications/sizes for easy replacement globally
- Frame design, sizing, dimensions and braze-ons of the Sherpa
- Rim brakes instead of discs
- A fork with curved/raked blades rather than a steerer crown-offset/straight-blade design
- A production frame/overall bike spec that better fit my needs
I chose based on my personal preferences and what better suited my needs, as anyone should. You've narrowed your choices down to two firms among many that produce frames well-suited to your requirements. Go with the one that best suits you and you'll be fine. Since you're on this forum, I can endorse the Sherpa, currently Thorn's only derailleur bike in this heavy-touring class. Your Marin Muirwoods is a popular conversion for this purpose, but it is not purpose-built as is the Sherpa. As Jim mentioned, the costs and duties shipped to Canada are likely to be far less than they were for me here in the States.
Best of luck, and feel free to ask if we can help with your questions. This Forum is a wonderful resource comprised of knowledgeable, experienced, and friendly people.
Dan.